Perovskite Solar Cells: paving the way for rational ink design for industrial-scale manufacturing

Schematic illustration: the solvants (ink) are used to produce a thin film of polycrystalline perovskite. 

Schematic illustration: the solvants (ink) are used to produce a thin film of polycrystalline perovskite.  © HZB

For the production of high-quality metal-halide perovskite thin-films for large area photovoltaic modules often optimized inks are used which contain a mixture of solvents. An HZB team at BESSY II has now analysed the crystallisation processes within such mixtures. A model has also been developed to assess the kinetics of the crystallisation processes for different solvent mixtures. The results are of high importance for the further development of perovskite inks for industrial-scale deposition processes of these semiconductors.

Hybrid organic perovskite semiconductors are a class of materials for solar cells, which promise high efficiencies at low costs. They can be processed from precursor solutions that upon evaporation on a substrate form a polycrystalline thin film. Simple manufacturing processes, such as spin coating a precursor solution, often only lead to good results on a laboratory scale, i.e. for very small samples.

Printing large areas

For the production of larger area photovoltaic modules, the team of Dr. Eva Unger develops printing and coating processes in which the perovskite semiconductor is processed from inks containing the precursors dissolved in solvents.  The composition of the ink determines the material formation mechanism with the solvent affecting the process by its rheological properties, evaporation rate and participation in intermediate phases. "Our research question in this project was: How can we rationalize the difference in crystallization kinetics when using different solvents," explains Unger, who heads the Young Investigator Group Hybrid Materials Formation and Scaling.

Different evaporation rates

In solvents with only one component, the crystallization process is determined by the evaporation rate. "In mixtures of solvents, evaporation is dominated by the most volatile component that evaporates the fastest. This changes the ratio of solvents that are present upon crystallization", says Dr. Oleksandra Shargaieva, postdoc in Unger's team. 

Crystallization analyzed at BESSY II

At the KMC-2 beamline of BESSY II, she was able to analyse the formation of the perovskite semiconductor and crystalline intermediate phases incorporating solvent molecules during the evaporation of the solvents. “I found that the formation mechanism critically depends both on the solvents evaporation rate and binding strength to the lead-halide. “These insights will help to predict the kinetics of crystallization processes of the perovskite thin film for different solvent combinations based on the properties of the precursor solutions”, says Shargaieva.

"There is still a lack of systematic knowledge when scaling up from laboratory scale to industrial area sizes. With these results we pave the way for further ink design to enable industrial-scale manufacturing or perovskite thin films of high quality”, says Unger.

arö

  • Copy link

You might also be interested in

  • Peat as a sustainable precursor for fuel cell catalyst materials
    Science Highlight
    25.11.2025
    Peat as a sustainable precursor for fuel cell catalyst materials
    Iron-nitrogen-carbon catalysts have the potential to replace the more expensive platinum catalysts currently used in fuel cells. This is shown by a study conducted by researchers from the Helmholtz-Zentrum Berlin (HZB), Physikalisch-Technische Bundesanstalt (PTB) and universities in Tartu and Tallinn, Estonia. At BESSY II, the team observed the formation of complex microstructures within various samples. They then analysed which structural parameters were particularly important for fostering the preferred electrochemical reactions. The raw material for such catalysts is well decomposed peat.
  • Helmholtz Investigator Group on magnons
    News
    24.11.2025
    Helmholtz Investigator Group on magnons
    Dr Hebatalla Elnaggar is setting up a new Helmholtz Investigator Group at HZB. At BESSY II, the materials scientist will investigate so-called magnons in magnetic perovskite thin films. The aim is to lay the foundations for future terahertz magnon technology: magnonic devices operating in the terahertz range could process data using a fraction of the energy required by the most advanced semiconductor devices, and at speeds up to a thousand times faster.
  • The future of corals – what X-rays can tell us
    Interview
    12.11.2025
    The future of corals – what X-rays can tell us
    This summer, it was all over the media. Driven by the climate crisis, the oceans have now also passed a critical point, the absorption of CO2 is making the oceans increasingly acidic. The shells of certain sea snails are already showing the first signs of damage. But also the skeleton structures of coral reefs are deteriorating in more acidic conditions. This is especially concerning given that corals are already suffering from marine heatwaves and pollution, which are leading to bleaching and finally to the death of entire reefs worldwide. But how exactly does ocean acidification affect reef structures?

    Prof. Dr. Tali Mass, a marine biologist from the University of Haifa, Israel, is an expert on stony corals. Together with Prof. Dr. Paul Zaslansky, X-ray imaging expert from Charité Berlin, she investigated at BESSY II the skeleton formation in baby corals, raised under different pH conditions. Antonia Rötger spoke online with the two experts about the results of their recent study and the future of coral reefs.