ILGAR achieved efficiency record

A chalcopyrite thin-layer solar-cell at the sun-simulator test stand.<br />©HZB

A chalcopyrite thin-layer solar-cell at the sun-simulator test stand.
©HZB

HZB-scientists have received simultaneous confirmation of two records in efficiency levels for CIS thin film solar-modules.

There are in existence technologically low-priced production processes for all components of thin film solar modules – however, for the buffer layer this was, until only recently, not the case. The standard material for these components is the toxic cadmium-sulphide. The ILGAR procedure (Ion Layer Gas Reaction) developed at HZB provided a remedy in this regard; with the aid thereof, semiconductors of highest quality for thin film solar cells can be produced in standardised processes.  The buffer layers of indium-sulphide or zinc-sulphide/indium-sulphide produced hereby are able to replace the toxic cadmium in thin film solar cells. ILGAR renders a deposition technique superfluous – the procedure known as “chemical bath deposition”, which is considered slow and harmful to the environment.

To generate their record-breaking cells, HZB scientists used absorbers (i.e. light-absorbing layers), which are deployed as a standard in the industry. Two solar-cell efficiency levels were thereby confirmed in this context. 16.1 percent were achieved for cells that were produced with ILGAR indium-sulphide buffer layers (In2S3) based on CIS Tech Cu(In,Ga)(S,Se)2 absorbers (in-house measurements of 16.8% right after production). The HZB scientist Johanna Krammer was responsible for the buffer, for which she was able to access comprehensive preliminary work by the ILGAR Group. From the Bosch Firm, Dr. A. Jasenek and Dr. F. Hergert are to be commended for their exemplary support.

Based on cells with absorbers from the AVANCIS Firm, the scientists were able to confirm in the context of their own measurements cell efficiency levels of 16.4 percent. In collaboration with the mechanical engineer firm Singulus-Stangl Solar, an industrial prototype of an ILGAR in-line laminator was developed. Within HZB, In2S3 buffers with a velocity of 10 millimetres per second were isolated. The resulting 30x30 square centimetre solar modules on the basis of AVANCIS absorber layers indicated, with 13.7 percent, an equivalent efficiency level compared to that of cadmium-sulphide buffered reference modules. 

The ILGAR team, led by Professor Dr. Christian-Herbert Fischer, was awarded in June 2011 at the Clean Technology Conference & Expo in Boston, USA for their patented ILGAR procedure as one of four GERMAN HIGH TECH CHAMPIONS in the competition sponsored by the Fraunhofer Society.

HS

  • Copy link

You might also be interested in

  • Lithium-sulphur batteries with lean electrolyte: problem areas clarified
    Science Highlight
    12.08.2025
    Lithium-sulphur batteries with lean electrolyte: problem areas clarified
    Using a non-destructive method, a team at HZB investigated practical lithium-sulphur pouch cells with lean electrolyte for the first time. With operando neutron tomography, they could visualise in real-time how the liquid electrolyte distributes and wets the electrodes across multilayers during charging and discharging. These findings offer valuable insights into the cell failure mechanisms and are helpful to design compact Li-S batteries with a high energy density in formats relevant to industrial applications.
  • Self assembling monolayer can improve lead-free perovskite solar cells too
    Science Highlight
    04.08.2025
    Self assembling monolayer can improve lead-free perovskite solar cells too
    Tin perovskite solar cells are not only non-toxic, but also potentially more stable than lead-containing perovskite solar cells. However, they are also significantly less efficient. Now, an international team has succeeded in reducing losses in the lower contact layer of tin perovskite solar cells: The scienstists identified chemical compounds that self-assemble into a molecular layer that fits very well with the lattice structure of tin perovskites. On this monolayer, tin perovskite with excellent optoelectronic quality can be grown, which increases the performance of the solar cell.
  • Berlin Science Award goes to Philipp Adelhelm
    News
    24.07.2025
    Berlin Science Award goes to Philipp Adelhelm
    Battery researcher Prof. Dr. Philipp Adelhelm has been awarded the 2024 Berlin Science Award. He is a professor at the Institute of Chemistry at Humboldt University in Berlin (HU) and heads a joint research group at HU and the Helmholtz Zentrum Berlin (HZB). The materials scientist and electrochemist is investigating sustainable batteries, which play a key role in the success of the energy transition. He is one of the leading international experts in the field of sodium-ion batteries.